A semi-automatic capsule filler is a significantly more efficient alternative to manual filling and can process between 25,000 – 40,000 capsules per hour (depending on the model and skill of your operator). Which really does a 70-80%% reduction in labor and time by small-medium pharma or nutra? Suitable For : Semi automatic capsule filling machine is an ideal solution for small to medium businesses producing a monthly batch of 100,000 to half-million number of capsules which provides the right mix between automation and control at lesser upfront cost as compared with fully automated systems.
A big reason these machines almost always run with 99% accuracy is that you need to make sure your capsules are coming out at the same weight and consistency regulation-wise. These machines are designed to count a variety of capsule dimensions (00-4), which allows the use throughout various product lines. Because it is small, the setup process is quick and can be done in under 30 minutes most of time which eliminates downtime.
One of the most notable would be a recent step from Pfizer to have semiautomatic filling machines in their smaller production lines. Pharma Manufacturing reported that this step alone cut production time by 25% and also produced more consistent batches of the drug. These machines can also be a good solution for companies looking to scale up their production, Reda Ali says that there is always the option of getting one of these instead of full automation.
The concept of “If everyone is moving forward together, success takes care of itself,” as Henry Ford said. In this light, a ColorSort machine is more of an efficiency tool that simplifies production rather than the kind to replace manual QC process entirely which would require far fewer headcounts in order for companies to start scaling up their business efficiently.
If you are thinking about “How cost-effective semi-automatic capsule filling machines is?” It does this by bringing a combination of speed, accuracy and cost-effectiveness not found in full automation — an attractive proposition for companies looking to streamline production without the high price tag that comes with complete automated solutions.
Learn more about semi-automatic capsule filling machines here: Semi automatic capsule filling machine